Ukraine Energy specialists successfully completed a comprehensive modernization of the ZCMP molds (Zaporizhzhya Casting and Mechanical Plant). We have installed 48 new modern energy-efficient burners from a leading German partner. Replaced locking and regulating equipment and valve group on the drying of molds. A complete replacement of gas pipelines was also made. Experts have also installed a process gas metering system based on an ultrasonic meter. The replacement of the insulation of the arch was made, with increased insulation of walls and carts for energy-efficient fibrous materials. Modern system of automation control and security was installed. The control system is based on German controllers. The system includes local cabinets, as well as burner control cabinets and SCADA system, which provides operator control and control over technological processes in real time.
Installation and dismantling works on the dryer were carried out for a record 25 days. According to the results of trial operation of the dryer, the declared parameters of drying and economy of the coolant were achieved. Average monthly consumption of natural gas decreased by 45%. Additional work is also planned for this project, related to the drying of the dried profile with a special profile to improve its aesthetic appearance. Ukraine Energy provides comprehensive works that include the creation and implementation of modernization projects of any complexity.